ION-NTD INTEGRATED INFORMATION SYSTEM FOR HEAT TREATMENT PROCESS MANAGEMENT THROUGH VALUE- ORIENTED APPROACH - ARCHITECTURE AND ECONOMIC MODELING

Ilia Zumbilev

Abstract


This study examines how modern integrated information systems transform

traditional heat treatment operations through a unified five-layer architecture connecting physical

processes with financial performance. The research analyzes the evolution from isolated SCADA

systems to integrated Manufacturing Execution System platforms based on Industry 4.0 principles.

Key investigated components include architectural integration between sensor networks,

supervisory systems, MES layer, ERP integration, and business intelligence layer. Special attention

is given to real-time economic modeling through activity-based costing approach, which transforms

static spreadsheets into dynamic calculation engines. The methodology encompasses analysis of

contemporary literature from the period 2023-2025, including research on digital twins for

industrial furnaces and Industry 4.0 implementations. Results demonstrate how the unified data

model enables automated workflows from production order to financial reporting, eliminating

information barriers. Conclusions emphasize the necessity of holistic architectural integration as a

foundation for value creation in modern heat treatment enterprises.


Keywords


integrated information systems, heat treatment, Industry 4.0, Manufacturing Execution System, real-time cost calculation, data architecture, IoT, digital transformation, kilowatt-hour optimization, manufacturing efficiency.

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New knowledge Journal of science is financed by the National Science Fund of the Republic of Bulgaria - contract № КП-06-НП1/5 of 17.12.2019 in the competition of Bulgarian scientific periodicals – 2019

New knowledge Journal of science is financed by the National Science Fund of the Republic of Bulgaria – contract № ДНП 05/52 от 22.12.2016 in the competition of Bulgarian scientific periodicals – 2016

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